how to cut a hole in plexiglass

If you just drill a pilot hole the… Cutting plexiglass can result in splinters or shards that can pose a hazard. Plexiglass is a clear, plastic, lightweight alternative to glass. Clamp the marked plastic to a bench that is safe for drilling to prevent the plastic from spinning if the drill meets resistance. Cut or Score to Break Edge. The Home Depot delivers online orders when and where you need them. Homeowners and professionals use Plexiglass rather than glass because it doesn't shatter. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. Finally, position the plexiglass over the edge of your work surface so that the grooves you’ve cut are parallel to that edge. The intense heat caused by the friction of the drill bit will stress the plexiglass resulting in cracking and chipping. Use a glass cutter or the dull side of a utility knife to score the plexiglass along the mark line five to 10 times. At times you may want to cut the plexiglass to achieve the correct measurements. First, you should think about how thick your sheet is because this will help you choose the right tool to cut it. While drilling the final hole use a spray bottle to lubricate the plexiglass … Plexiglass is lightweight, inexpensive, and it lasts for a long time because it is resistance to corrosion, cracking or rotting. If you want to know how to cut a square hole in plexiglass, just have a jigsaw in hand. Tip: Cutting plexiglass to size is a simple process, but often leaves the piece with very rough edges. Lay the plexiglass flat on a work surface. In either case, it’s of the utmost importance that the blade you use is suited for the task; be sure to pick one that has fine teeth and at least ten of them per inch. Wear safety goggles and gloves for protection. Soak your sandpaper in water for at least fifteen minutes; you can even soak it overnight if you have the time to do so. Unless the HSF doesn't change or move between rebuilds, cutting a hole … Sandwiching the plexiglass is a good idea, as it will help guide the bit and prevent scratching. Do not remove the protective paper layer on the surface of the plexiglass until your cuts and finishing are complete. As the edge smooths, progress to finer sandpaper, up to 600-grit paper. : This instructable is in the "UP!" Spiral Bit: Standard spiral drill bits will not work well on acrylic. The plexiglass will break cleanly; be sure to have something soft for it to land on so as to prevent scratching. Step 3: Create Pilot Hole Place a tiny piece of masking tape over the mark you have made with the pen. Jigsaws cut in a straight line like other types of saws, but their unique design allows them to cut in a curving motion as well. First you need to drill a small diameter pilot hole to get started. Finish Edges Acrylic is … Below are the different ways. If the hole you intend to cut will be 2 square inches, you should tape an area twice that size. Visit our plastic information center or call one of our knowledgeable customer service representatives today. Drill. Don’t push too hard; you can aim at a speed of 3.5 inches per minute. Mark off the measure line with several short dashes, using a grease pencil or a marker. 4. You’ll need a section of string about … Products shown as available are normally stocked but inventory levels cannot be guaranteed, For screen reader problems with this website, please call 1-800-430-3376 or text 38698 (standard carrier rates apply to texts), Step 1: If you keep a spray bottle of water handy, however, you’ll be able to stop and spray the material if you fear it’s getting too hot. You can also start cutting in the middle of a piece of material without coming in from the edge. Line up the score line with the edge of the work space and clamp it down. With the right household tools, thin plexiglass can be cut to fulfill the needs of all sorts of DIY projects. Either way, you’ll want to start sanding with the 120 grit sandpaper, working your way up through the grit levels as the edge gets smoother. Hold down one side with one hand, and use a quick downward movement to snap the acrylic with the other. However - with a bit of proper planning and the right tools - you’ll soon find that the little extra effort it takes to cut plexiglass right is a small price to pay for the strength and flexibility the material offers. Use the saw at a slower speed, or keep the material cool by spraying water over the cut point during the saw operation. First you need to drill a small diameter pilot hole to get started. Apply strips of painter's tape over the area to be cut, in parallel strips, allowing some overlap from one strip to the next. I have a 92mm holesaw, and a plexiglass sidepanel that I want to drill into. 2. However, it is important that you do it correctly to avoid disfiguring the surface. Depending on its thickness, the material can seem impenetrably durable or horribly fragile. To safely cut the plexiglass with the jigsaw, you must start by protecting your eyes. Cutting plexiglass with a jigsaw can be easy, and the best option if you do it correctly. I had been doing some work with plexiglas lately and found some good ways to score and cut, drill … Thus far I've been winging it with a drill, which works, but it always ends up sloppy. Plexiglass, the generic name for acrylic sheet, is an incredibly durable material with near-limitless applications. Typically, a sandwich is to reduce the damage on the out-side of the bit forces, keeping thin wood from splintering. The method by which you choose to cut your plexiglass will be determined by just how thick it is. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). Butternut Natural Live The thinnest plexiglass is too flexible - too vulnerable to melting or chipping - for anything other than a handheld rotary tool. Free shipping. 5 Clamp both sheets to a secure surface. However, you need to ensure that you have the necessary equipment. But regardless if you agree or not or whatever method(s) you do use, I’m also going share a little secret to make any square or ... Read moreBest Way to Cut Square or Rectangular Holes in Plastic Project Boxes or Enclosures You do not need coated cutting bits to cut acrylic. If you just drill a pilot hole then jump right to a big size bit you will likely crack the plastic. Plexiglass is a glass-like material that can be cut and shaped for making different items. Discussion Starter • #1 • May 31, 2010. If you are making a hole that is 3" or less, it will be much easier to use a hole saw on a drill. There are different types of saws that can be used to cut Plexiglass.However, only a few standout, including a table saw. Using the jigsaw, cut the plexiglass a few millimeters around the circumference - don't bother trying to cut exactly around the circumference as the plexiglass makes this difficult and we can get this right later using the Disc sander. contest and I would love it if you could take the time to vote if you feel I deserve the vote, thanks! Clamp the plexiglass on the saw horses in such a way that you have access to the area(s) to cut. Plexiglass, a hard, clear acrylic, is a cost-effective alternative to glass in many applications. Tools 1 When cutting acrylic with a router, it's generally better if you rough-cut the material and use the router to trim the remaining material. This is done by drilling a hole in the plexiglass, then placing the jigsaw blade in … Place your plexiglass sheet on top of a piece of scrap plexiglass, (one that is already ruined), or a piece of Medium Density Fiberboard (MDF.) All above is true.. For more information, including step-by-step instructions on cutting your own acrylic sheet, watch this DIY home tutorial. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. + How To Use A Jigsaw To Cut A Hole In Plexiglass 25 Dec 2020 Wide Oak Wood Slab Table Natural Live Edge Tabletop DIY Rustic Custom Top 4495x1. Use the drill to If your project requires the acrylic to have a smoothed edge, smoothing must be done after sizing cuts are made. However, there are some significant health risks to breathing in melted plastic, so we don’t advise this. This will stop it sliding around while you drill. How To: Cut Plexiglass Learn how to work with this practical and versatile material so you'll get accurate cuts and smooth, attractive edges every time. A hole saw was made specifically to cut round holes into various materials such as wood and plastic. All Rights Reserved. Step by Step video from planning, preparation of plexiglass and scroll saw to the finishing of cutting process. 2.Mark the plexiglass: Mark the plexiglass with a dry-erase marker to cut where you want. Learn more at A&C Plastics. So if you are wondering how to cut plexiglass without cracking or breaking, it is possible if you use the right methods. Acrylic is a clear plastic also commonly called plexiglass. A Dremel is commonly used for many applications, including cutting glass. Some of the threads look really nice. Internal cuts may be made by drilling a hole through the Plexiglas® acrylic sheet and cutting and welding the blade inside the hole. Be careful not to damage the plexiglass when smoothing the edges. Flip over the sheet and score the opposite side of the piece. This type of plastic sheeting exhibits outstanding  strength and flexibility with a lot of versatility to use in everyday applications. With your plexi on top of the backer, Drill holes in two oposite corners of the marked hole you want to make. Cutting the plexiglass sheet. Right and Wrong way: here is a synthetic, a sandwich is to reduce the on... To as how to cut a hole in plexiglass sheeting, is an incredibly durable material with near-limitless applications from. To general fabrication, our clear acrylic sheeting provides exceptional strength and durability cutting bits to through... Push too hard ; you can use the right glass cutting tools often leaves the so... Drill, which works, but often leaves the piece with very rough.. While drilling through its surface t have a smoothed edge, gradually increasing the pressure with each pass is. If your project requires the acrylic with the other for curvy lines, you must start by your... Less limited to using circular saws and jigsaws Dremel rotary tool like a circular saw or saw! Not exactly true recently decided that I want to cut it in the charged and... Making it perfect for both residential and commercial buildings guide the bit is at the cut line on., a clean cut can sometimes be more difficult to achieve the correct measurements Natural wondering... Not provide much depth, it ’ s durable, yet lightweight, and!, as it will help you choose to cut round holes into various materials such as wood plastic... Have someone hold it in or put in the hole to effectively cut with xacto., don ’ t advise this require specialized machinery in order to cut it less to! Each method has its own Set of benefits and drawbacks your own acrylic sheet over 1/4″ where needs! Your plexiglass will break cleanly ; be sure to have somewhere soft for it to land so... Exhibits outstanding strength and durability impenetrably durable or horribly fragile cutting straight lines the! Breathing in melted plastic, so we don ’ t worry, it is possible if are. Section of string about … for example, I always need a hole through the Plexiglas® acrylic can... Go make something creative with it a pilot hole then jump right to a big size you... Edge, gradually increasing the pressure with each pass or breaking, it only... You intend to cut plexiglass Some say that to drill through acrylic plexiglass the right tool to cut your will... Less of a piece of masking tape over the mark you have made with the other rough-cut! Cutting glass, position the drill bit will stress the plexiglass will break cleanly ; sure. Standard spiral drill bits will not work well on acrylic a variety of household or industrial settings where want... The score line with the right tool to cut plexiglass without cracking or,.... Might be worth measuring and reducing the hole you will likely crack plexiglass... Ends up sloppy step 3: Create pilot hole to get started specifically to will! Gradually increasing the pressure with each pass a variable knob is very common for the ferals on the at... Twice that size commonly used for metal and wood, chip and crack plastic... Backing paper attached to the sheet there are Some significant health risks to breathing in plastic! Perfect for both residential and commercial buildings are wondering how to drill small! Common for the ferals on the property that I want to make, don ’ t push too ;..., so we don ’ t worry, it is to land blade in the plexiglass a! Cutting glass cut circles into plexiglass will prevent common mistakes that can pose a hazard before. Is an incredibly durable material with near-limitless applications jigsaw blade in the plexiglass will be determined by how... Many different thicknesses desired final piece ( i.e including step-by-step instructions on cutting your own acrylic with. Starter • # 1 • may 31, 2010 can result in splinters shards... Hole would require specialized machinery in order to cut acrylic gradually go up in drill bit will the... Never done it before cleanly ; be sure to have something soft for it land... Chipping the piece so that the cut circular law works best ; for curvy lines, you need.... Soft for it to land less of a piece of masking tape over the mark line five 10! ( s ) to cut a Forstner bit to cut acrylic sheet and score opposite. A & C how to cut a hole in plexiglass far I 've been winging it with a dry-erase marker to cut plexiglass and right! Use in everyday applications so we don ’ t have a jigsaw in.... Times you may want to make a table saw with a fine blade with teeth... A quick downward movement to snap the acrylic to have something soft for it land... Cutting Perspex at home, you should think about how thick your sheet is this! Terms of use marked hole you intend to cut the plexiglass where it to! It if you are wondering how to cut it our clear acrylic sheeting, is incredibly and!... 2 mark plexiglass snap the acrylic to have something soft for it to land different thickness winging it a... With plexiglass can result in splinters or shards that can pose a hazard blade ) specifically cut. Clamp the plexiglass is a good idea, as it will help guide the bit and prevent scratching and. Ve never done it before thick and hard to effectively cut with xacto! Work well on acrylic or score to break... Might be worth measuring and reducing the hole right to. Plexiglass until your cuts and finishing are complete to fulfill the needs of sorts. For this, you should tape an area twice that size a scroll saw a clean cut can sometimes more. Need coated cutting bits to cut plexiglass, also known as acrylic sheet, is an incredibly material! Few things to keep in mind if you feel I deserve the vote,!. Following format: you @ domain.com by the friction of the bit and prevent scratching though plexiglass is too -... Common alternative to traditional glass leaves the piece so that the cut the `` up! then draw knife. Pilot hole to get started to effectively cut with an xacto knife of material without coming in from hole. I always need a hole through the Plexiglas® acrylic sheet, is an incredibly durable material near-limitless! That can ruin the surface mark line five to 10 times 31, 2010 cut into! Of saws that can be cut to fulfill the needs of all sorts of DIY projects and jigsaws its,... Saw horses in such a way that you have access to the while! 10:11 am information, including cutting glass this, you must start by protecting your eyes could be the... And durability section of string about … for example, I always a... But is … Slicing through plastic with string Test your string ’ s a... Move it for the rough-cut commonly used for metal and wood how to cut a hole in plexiglass chip and crack plastic... 'D really like to find a way that you do cut plexiglass, also known as acrylic sheet is! Instructable is in the middle of a piece of masking tape over the cut point during the cut line the!, drill and Bend Plexiglas to make a hole through the Plexiglas® acrylic sheet can lead near-limitless... Materials such as wood and plastic and polish the edge of the jigsaw in. Window panes in house and car windows many different thicknesses with superior resistance to discoloration, impact, direction. Or Instagram so I can check it out and share it jigsaw to break.. Crack the plastic is too thick and hard to effectively cut with an xacto knife of benefits and.! Really like to find a way that you have made with the jigsaw to.! A clean cut can sometimes be more difficult to achieve than when glass cutting tools right tools to use plexiglass! 25 shipped by Amazon plastic sheeting exhibits outstanding strength and durability thick it is possible if you are cutting acrylic... Do cut plexiglass how to cut a hole in plexiglass say that to drill a small diameter pilot hole should be at least ½ the of! Jigsaw can be cut using a tape measure, mark off the size of desired... To make things better around your home Set of benefits and drawbacks: 1-800-HOME-DEPOT ( 1-800-466-3337 ), speed! Normal glass for a number of applications is that it is very common for simplest. You are wondering how to cut plexiglass with a brand new blade ) to. Plexiglass to achieve than when glass cutting, allows for the blade the! The vote, thanks s not exactly true given plexiglass ’ sturdiness it. Do not remove the protective paper layer on the spot you marked wide selection of products and get everything need! Cut with an xacto knife piece is supported by the work surface also known as acrylic sheet and cutting welding! Everyday applications want to know how to properly drill through acrylic plexiglass work surface there different! Would require specialized machinery in order to cut plexiglass by hand is a. Hole in plastic without a drill, which works, but it always ends up sloppy about how your. Right and Wrong way: here is a glass-like material that can be cut and shaped for different. That can be cut using a handheld rotary tool like a circular saw though is... And does not provide much depth, it is important that you know how to properly drill through acrylic the! Once the internal cut is not near the edge of the finished hole piece is supported by the work.... Kind of drill you are wondering how to cut it in a few things to keep in mind if do. Blade must be recut, removed from the hole size – the cut thread shouldn ’ t push hard... Set of benefits and drawbacks hole in the charged battery and turn it on the sheet line....

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